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Automated Defect Detection for Mass-Produced Electronic Components Based on YOLO Object Detection Models

Created by
  • Haebom

Author

Wei-Lung Mao, Chun-Chi Wang, Po-Heng Chou, Yen-Ting Liu

DIP component defect automatic detection system

Outline

This paper proposes an automated defect detection system for DIP (Dual In-Line Package) components, widely used in industrial settings. To address the time-consuming and labor-intensive nature of conventional manual defect detection, we leverage a digital camera and a deep learning-based model. We detect two major defect types in DIP components (surface defects and pin leg defects) and utilize ConSinGAN to address the limited dataset required for training and testing. We compare and analyze various YOLO models (v3, v4, v7, and v9) with ConSinGAN augmentation. YOLOv7 combined with ConSinGAN demonstrates the best performance, achieving 95.50% accuracy and a detection time of 285 ms. Furthermore, we develop a SCADA system and describe its associated sensor architecture.

Takeaways, Limitations

Takeaways:
We propose an automated DIP component defect detection system to improve the efficiency of quality control.
To address the data shortage issue, we propose a method for generating synthetic data using ConSinGAN.
Compare and analyze various YOLO models to select the optimal model.
Developing a SCADA system to increase its applicability to actual industrial sites.
Limitations:
Restriction that it applies only to certain DIP components
Further research is needed on detection performance for other defect types.
Differences between data generated by ConSinGAN and actual defect data
Lack of information on specific implementation and performance evaluation of SCADA systems.
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